Inverter Frequency

1,000 Hz

Max Short-Circuit Current

65 KA

Electrode Force

16,700 N

Energy Savings

30% - 45%

• Severe Heat Deformation & Burn-Through: Excessive heat input warps thin sheets, warps workpieces, or burns through base materials.
• Heavy Spatter & Secondary Grinding: Intense spatter leaves burrs and bumps, requiring costly manual secondary polishing.
• High-Temperature Demagnetization: High temperatures cause permanent magnet rotors to demagnetize, reducing motor torque and increasing operating noise.
• Grid Shock & High Energy Costs: Single-phase AC power causes severe power fluctuations, low power factors, and excessive electricity bills.

• Minimal Heat-Affected Zone (HAZ): 1000Hz inverter controls heat with millisecond precision, delivering mark-free welds without coating burn or demagnetization.
• Substantial Energy Savings: 3-phase balanced input yields a power factor ≥ 0.95, reducing power consumption by 30% to 45%.
• Spatter-Free High Quality: Closed-loop constant voltage/current control guarantees uniform penetration depth and eliminates burrs.
• Zero Secondary Processing: Clean, smooth joint finishes bypass the need for grinding, drastically raising production line yield rates.

Standard power frequency (50Hz) has a 20ms supply cycle, whereas 1000Hz medium frequency operates at 1ms. Millisecond current control ensures precise projection melting and compaction while minimizing thermal radiation.

3-phase 380V balanced input prevents power grid fluctuations. With a power factor of ≥0.95, thermal efficiency is boosted significantly, achieving 30%-50% energy savings compared to traditional AC welders.

DC output avoids AC zero-crossing points. High synchronization between pressurization and energization completely stops spatter, providing smooth surface finishes and extending electrode life by over 50%.

Equipped with a Weinview touchscreen interface and Siemens PLC control system. Features reserved digital automation communication interfaces for seamless connection to robotic arms and automatic nut feeders.

1. Fasteners & Stampings

Automotive & industrial nuts (square, hex flange, round) projection welding onto sheet metal. Rapid, precise projection welding for lead wires and electronic bases.

2. Automotive Components

Body structures: Door lock brackets, seat rails, reinforcement plates on HSS/AHSS. Chassis & drivetrain: Clutch plates, brake lining brackets.

3. Home Appliances & Cabinets

Compressor mounting plates, switchgear cabinet fasteners, door hinges, and handles requiring low-mark or mark-free projection welding.

4. Dissimilar Metals & Specialty

Copper-to-steel, brass-to-steel, and stainless steel to mild steel welding. Silicon steel motor rotors, galvanized sheets, and wire mesh.

Welding Samples & Performance Testing

Global Industrial Partners & POs

CE & Quality System Qualifications