Automatic Single/Double-Sided Battery Spot Welder

Compliance:: CE Certified
Model:: RX-JD3X
Delivery Time:: In Stock
Payment:: L/C D/A D/P T/T Western Union
Warranty:: one-year warranty, lifetime maintenance service

Email:: David@battery-equipments.com
WhatsApp:: +8618659217588
WeChat:: 18659217588

Product Description

INDUSTRIAL GRADE BATTERY ASSEMBLY

Automatic Single/Double-Sided Battery Spot Welder

MODEL: RX-JD3X

Maximum Throughput

3,000 - 5,000

Cells / Hour

Motion Control

3-Axis Servo

X / Y / Head Independent

Welding Area

400 x 300 mm

Fixture: 500 x 400 mm

Cell Compatibility

Cylindrical / Prismatic

18650, 26650, 32650 & Button

1. Equipment Appearance & Structure Visuals

System Layout & Structure Callouts

RX-JD3X Front View

Automated Fixture Station

Single-Sided Spot Welder Unit

Welding Head & Fixture Interface

Double-Sided Spot Welder Cabinet

2. Comprehensive Commercial Specifications

Attribute / Metric	Single-Sided Automatic Spot Welder	High-Power Double-Sided Welder (380V/220V)	Double-Sided Automatic Spot Welder
Power Source	Pneumatic	Pneumatic	Pneumatic
Drive Mechanism	Pneumatic	Pneumatic	Pneumatic
Brand Specification	Standard / OEM	Standard / OEM	Standard / OEM
Input Voltage	220V	380V / 220V	Universal Series Compatible
Control Mode	Automatic (PLC/HMI)	Automatic (PLC/HMI)	Automatic (PLC/HMI)
Overall Dimensions (LWH)	106 x 95 x 188 cm (Ref)	106 x 95 x 188 cm	106 x 95 x 188 cm
Target Material	Metals / Battery Nickel Strips	Metals / Battery Nickel Strips	Metals / Battery Nickel Strips
Current Type	Inverter DC	Inverter DC	Inverter DC
No-Load Voltage	10.8V	10.8V	10.8V
Welding Method	Energy Storage / Inverter Pulse	Energy Storage / Inverter Pulse	Energy Storage / Inverter Pulse
Primary Application	Spot Welding / Combination Welding	Spot Welding / Combination Welding	Spot Welding / Combination Welding

3. Packaging & Dimensional Specifications

Model / Specification	Length (cm)	Width (cm)	Height (cm)	Volume (cm³)	Weight (kg / g)
Single-Sided Automatic Spot Welder	100 cm	88 cm	145 cm	1,276,000 cm³	150 kg (150,000 g)
High-Power Double-Sided Welder (380V/220V)	105 cm	96 cm	188 cm	1,895,040 cm³	200 kg (200,000 g)
Double-Sided Automatic Spot Welder (Compact Unit)	36 cm	34 cm	8 cm	9,792 cm³	10 kg (10,000 g)

4. Automated Operational Workflow

STEP 01

Fixture Loading

Place the battery pack loaded fixture into the quick-clamping workstation.

STEP 02

Automated Welding

The system automatically executes all pre-programmed multi-axis spot welding routines.

STEP 03

Auto Ejection

Upon completion, the machine automatically ejects the fixture and signals for reload.

STEP 04

Continuous Cycle

Runs continuously without manual intervention until the emergency or stop button is pressed.

5. Core Technical Features & Performance Highlights

3-Axis Independent Servo System

Individual servo motors control X, Y axes and the welding head. Ensures rapid acceleration, millimeter-level positioning accuracy, and smooth motion path execution.

Constant Needle Pressure Mechanism

Welding needle pressure remains strictly constant across the entire effective stroke, eliminating joint inconsistencies caused by pin wear or length variation.

CAD Import & Self-Learning Interface

Supports direct CAD/DXF diagram importing for instant route programming. Feature-rich self-learning HMI allows operators to program complex patterns with minimal training.

Intelligent Monitoring & Alarms

Integrated power supply monitors welding current in real time. Automatically triggers alerts and logs defective joints for no-current or abnormal resistance conditions.

6. Production Efficiency Assessment

Single Electrode Speed: 0.1 to 0.5 seconds per weld spot (fully adjustable).
Double Weld Cycle: Standard speed of 0.3 to 0.5 seconds per weld, yielding a total cycle time of 0.6 to 1.0 second per cell.
Cell Processing Speed: Approximately 60 to 100 battery cells processed per minute.
Hourly Output Capacity: Accounting for fixture swapping times, output reaches 3,000 to 5,000 cells per hour.

7. Daily Maintenance & Care Regulations

1. XY Axis Lubrication

Regularly apply lubricating grease to the XY motion linear guide rails and ball screws. Recommended schedule: once per month.

2. Anti-Rust Protection

Periodically spray anti-rust oil on exposed iron and steel surfaces to prevent oxidation and environmental corrosion.

3. Shift Shutdown Protocol

Turn off main power switches and disconnect pneumatic supply at the end of daily operations to conserve energy.

4. Long-Term Storage

Unplug electric and pneumatic lines, clean all exterior surfaces, coat steel parts with anti-rust oil, and seal complete unit in protective film.

8. Standard Equipment Package & Compliance

Included Maintenance Tooling Kit: Operating Manual x1, Allen Wrench Set x1, Needle-Nose Pliers x1, Flat File x1, and Wearing Parts Accessory Kit.
Manufacturing & Safety Compliance: Fully compliant with international industrial machinery safety standards and buyer-specified technical code specifications.
Wearing Parts List: Comprehensive spare parts and quick-wear replacement components list supplied with every unit.