Product Description

zPrecision Industrial Equipment

High-Precision Inverter Resistance Welder

Advanced Spot Welding Machine for Battery Packs & Micro-Electronics

Inverter DC
Technology
3000A Max
Peak Discharge
0.05-0.2mm
Welding Thickness

1. Product Overview

The JG-RW30A utilizes internationally advanced High-Frequency Inverter DC resistance welding technology, integrated with a micro-controller unit (MCU) and a large LCD graphic display. By converting standard AC power into high-frequency DC output, the system provides millisecond-level closed-loop control and real-time current automatic tracking & compensation.The welding process is ultra-fast, smooth, and free of sparks or discolouration. It is a premium spot welding solution engineered specifically for high-quality lithium battery pack assembly and high-precision micro-electronics.

Main Station Assembly

2. Technical Specifications

* Note: All specifications have been fully audited and aligned with industrial-grade high-frequency inverter DC resistance welding standards.

Item / Parameter Specification
Input Power AC 220V ±10%, 50Hz / 60Hz
Rated Input Current 15A - 20A
Welding Technology High-Frequency Inverter DC
Peak Output Current 2500A - 3000A (DC Output)
Output Power / Energy 12 KVA
Control System 8-Bit MCU Closed-Loop Controller
Display Interface Blue Backlight Large Graphic LCD Panel
Pulse Modes Single Pulse / Double Pulse / Multi-Pulse Adjustable
Weld Time (Discharge) 0.5 ms - 99 ms Adjustable (0.1 ms Precision)
Required Air Supply 0.4 - 0.6 MPa (Max 10 Bar)
Head Action Structure Pneumatic Downward with Independent Pin Pressure Adjustment
Welding Capacity Range 0.05 mm - 0.2 mm (Pure Nickel / Nickel-plated Strip / Tabs)
Memory Storage Integrated E.EPROM Multi-Group Storage
Protection & Alarm Overheat & Fault Alarm with Automatic Circuit Cutoff
Overall Dimensions 420 × 230 × 390 mm (Desktop Power Unit)
Total Net Weight Approx. 38 KG - 45 KG

3. Key Features & Technical Advantages

 High-Frequency Inverter DC Technology
Driven by transistor/IGBT high-frequency inverter control to deliver smooth DC current. Concentrated heat generation ensures aesthetic weld spots without sparks or discoloration.
 Microcomputer Precision Control
Features a blue LCD graphic screen providing real-time operational status display. Supports fine-programmable single-pulse and multi-pulse welding modes.
 Digital Parameter Adjustment
Full digital keypad for intuitive and rapid energy and timing setup. Embedded E.EPROM chip enables multi-preset saving and instant parameter recall.
 Auto Current Tracking & Compensation
Real-time power grid monitoring automatically compensates for voltage fluctuations, ensuring identical energy output across all spots to prevent cold or false welds.
 Independent Pressure Adjust Pneumatic Head
Dual welding pins feature independent pressure adjustment to automatically compensate for height variations between tabs and battery cells, guaranteeing stable pressure.
 Comprehensive Safety Protection
Integrated overheat/fault auto-alarm and cutoff systems. Built with industrial-grade RFI and EMI anti-interference protection for reliable long-term operations.

Machine Component Close-Ups
Dual Needle Welding Head
Pressure Adjustment Knobs
Heavy-Duty Foot Pedal

4. Target Applications

 Battery Manufacturing
  • Lithium-ion Battery Pack Assembly
  • Ni-MH Battery Packs
  • Mobile Phone Battery Cells
  • Button/Coin Cells
  • Cylindrical Cells (18650, 21700, 32650)
 Micro-Electronics
  • Tabs & Lead Wire Welding
  • Micro Sensors & Switches
  • Precision Resistors
  • Fuses & Safety Components
  • Semiconductor Lead Frames
 Hardware & Terminals
  • Electronic Component Pins
  • Precision Hardware Terminals
  • Lamp Pins & Connectors
  • Single / Dual-point Micro Metal Joinery

Why Leading Enterprises Choose Us

Backed by industry-certified expertise and long-term partnerships with Fortune Global battery and automotive leaders.


Global Industrial Partners & POs

CE & Quality System Qualifications

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