Product Description

 

Model: RX-BX04

Multi-Head Ultrasonic Plastic Welding Machine

Engineered for Oversized Parts with High Precision & Industrial Reliability

RX-BX04 System Overview

Dual & Four-Head Options

Flexible configuration designed for large plastic components that cannot be welded in a single cycle using standard equipment.

40% Space Saving

Integrated multi-station layout significantly reduces factory floor footprint compared to deploying multiple individual single-head machines.

Independent Pressure Control

Individual pneumatic cylinder regulation ensures uniform energy distribution and consistent weld depth across all welding heads.

01. Product Overview & Core Advantages

This Multi-Head Ultrasonic Plastic Welding Machine is specifically designed for oversized plastic components (such as electricity meter housings, large automotive plastic parts, and appliance enclosures) that cannot achieve full-perimeter welding through a single weld head. It delivers an efficient, reliable manufacturing solution.

The equipment offers dual-head and four-head base configurations, which can be custom-engineered according to specific part dimensions, welding demands, and production targets. Its modular architecture maximizes equipment versatility and operational efficiency.

02. Technical Specification Table

Specification Item Details & Requirements
Configuration Dual-Horn / Four-Horn configuration, supporting flexible on-demand expansion
Application Extra-large injection molded plastic components (e.g., electricity meter shells, automotive large-scale plastic parts, appliance housings)
Drive & Control Independent Pressure & Cylinder Control; individual pressure and welding parameters can be micro-adjusted per head
Footprint Efficiency Integrated multi-station structural layout, saving at least 40% factory floor space compared to two independent single-head machines
Control System Multi-station synchronous control, digital parameter management, touch screen operation, supporting multi-horn cooperative or step-by-step operation
Tooling & Maintenance Modular Design, supporting Quick Tooling Change and interchangeable structures to minimize operational downtime
QC Standard Every machine undergoes rigorous professional QC inspection and Factory Acceptance Testing (FAT) prior to shipment

03. Customization Process & Engineering Evaluation

STEP 01

Share Your Product

Client uploads 3D/2D drawings, physical samples, plastic resin types (ABS, PC, PP, PE, etc.), and productivity targets.

STEP 02

Engineering Evaluation

Assess plastic weldability, energy director design, cycle time requirements, lower fixture layout, and acoustic horn design.

STEP 03

Machine Design

Custom configure multi-welding head combinations, automation setups, precision clamping fixtures, and safety light curtains.

STEP 04

Production & Acceptance

Complete assembly, rigorous debugging, Factory Acceptance Testing (FAT), and final crated dispatch.

04. Equipment Details & Components Gallery

Precision Lower Fixture & Horn Assembly
Acoustic Converter & Flange Mount
Pneumatic Filter & Regulator Unit

Why Leading Enterprises Choose Us

Backed by industry-certified expertise and long-term partnerships with Fortune Global battery and automotive leaders.

Global POs

Global Industrial Partners & POs

CE Qualifications

CE & Quality System Qualifications

 

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