40K Ultrasonic Metal Welder Pouch & Prismatic Cell Processing

Model:: RENIDOX-JG40
Compliance:: CE Certified
Delivery Time:: In Stock
Payment:: L/C D/A D/P T/T Western Union
Warranty:: one-year warranty, lifetime maintenance service

Email:: David@battery-equipments.com
WhatsApp:: +8618659217588
WeChat:: 18659217588

Product Description

RENIDOX EQUIPMENT

40K Ultrasonic Metal Welder Pouch & Prismatic Cell Processing

Model: JG40

High-precision intelligent digital ultrasonic metal welder engineered specifically for clean energy lithium battery tab joining and ultra-thin non-ferrous foil bonding.

40 KHz

FREQUENCY

≤ 1 ms

AUTO TRACKING

≥ 92%

EFFICIENCY

Working Principle & Process Mechanics

Achieving atomic and molecular level bonding through coordinated acoustic resonant vibration and static pressure.

STAGE 01

Signal Conversion

Piezoelectric transducer converts electrical oscillation into mechanical vibration (≥92% efficiency).

STAGE 02

Amplitude Boost

Vibrational amplitude is precisely magnified by the booster and coupled directly to the horn without loss.

STAGE 03

Frictional Scrubbing

High-frequency scrubbing under pneumatic pressure automatically breaks down and cleans surface oxides.

STAGE 04

Solid State Fusion

Localized frictional energy activates lattice migration, forming a high-strength molecular bond.

Ultrasonic Metal Welder Structural Mechanics

Technical Specifications

Engineered to rigorous industrial standards for both laboratory R&D and automated mass production.

System Performance Parameters

Power Range	300W – 8000W Continuous
Frequencies	20 / 25 / 35 / 40 KHz
Power Input Supply	AC 220V ± 10% (50/60 Hz)
Welding Time Accuracy	0.001 s (1 ms control)
Power Adjustment	Stepless + Smart Constant Power
Energy Conversion	≥ 92%
Power Factor (PFC)	≥ 0.95
Operational Noise	< 75 dB

40KHz (800W) Operating Parameters

Resonant Frequency	40 KHz ± 0.15 KHz
Peak Output Power	800 W
Pressure Range	0.0 MPa – 1.0 MPa (Adjustable)
Time Setting Range	0.00 s – 60.00 s (Adjustable)
Single Weld Duration	≤ 0.5 s
Amplitude Tuning	10% – 100% Stepless Adjustment
Fault Alarms	Auto shutoff for Freq/Power limits
Pneumatics Control	Precision Regulator & Valve Kit

Lithium Battery Cell Applications

Designed for high-precision tab joining in battery R&D and pack assembly.

Weld Type	Process Specification	Parameter Value (40K / 800W)
Anode (Negative)	Copper Foil / Nickel Tab	Cu (4-8μm) to Ni Tab (0.06-0.10mm)
Cathode (Positive)	Aluminum Foil / Aluminum Tab	Al (6-25μm) to Al Tab (0.06-0.10mm)
Cell Structure	Wound or Stacked Architectures	1 – 20 Layers
Weld Spot Area	Horn Impression Dimensions	4 mm × 4 mm (Customizable)
Tooling Lifespan	Imported High-Speed Steel (HSS)	Anode >300k \| Cathode >500k cycles